Enclosed Weld Heads

Due to their design, enclosed weld heads offer complete top layer protection of the weld joint due to continuous weld joint fluting during the welding process with protective gas. This reduces the joints’ tempering colours. A corresponding set of collets is also required for each tube outer diameter due to the design.

The wire cannot be fed cold. The welds are made in the I-joint with precise joint preparation (90° – saw cut, face if necessary). Advantage: Enclosed weld heads are comparably narrow and particularly suited to environments where space is tight.

Enclosed orbital weld heads by Orbitec

Clever, customised with high precision

 

Our enclosed orbital weld heads stand for excellent welding results with a maximum customisation. For this reason, the implementation of Orbitec cassette-type weld heads meets the highest quality demands.

The Orbitec feed unit has a separated hose assembly and weld head, while multiple cassette weld heads can be operated with one feed unit only (exception: Microfitting weld head). This way a higher flexibility is obtained at reduced costs.

All Orbitec heads are also available in a gas or water coolant design and can be retrofitted as required (Exception: Microfitting weld head). But the gas coolant design of the heads fits the typical cassette welding head applications very well. When the thresholds of a cassette welding head are reached, the Orbitec cassette-type weld heads with water coolant design are recommended. Compared to other providers, the essential components for the heat input are sustainably cooled by a high water flow.

Little space?
No problem.

Customised
work?
No problem.

  • Simple manual operation

  • Economical purchase

  • Resilient and reliable for its application

  • Comfortable use

  • Narrow design for confined space conditions

  • Perfect weld joints without nearly any colouring by annealing

Our changing system:
Clever, modular and ready to use.

Experience our variety of products by
using the arrows to explore the changing system.

Products

Gas Cooled Weld Heads OSK

OSK 13 S MICROFIT WELD HEAD incl. handle and cable assembly, 6 m

Gas-cooled weld head for applications with extremely narrow space requirements, e.g. in the semiconductor industry. Specially designed to weld micro-fittings too. The design (specific gas flow management) and the material selection enable high thermal capacity, even without water cooling.g.

  • Extremely narrow / compact design.
  • The head assembly is arranged in a way that makes it very easy to maintain.
  • 6 m handle and cable assembly with practical handle (start/stop button and status display).
  • Weld head compatible with 9-500 clamping cassettes from Arc Machines
  • Weld head:
  • OSK 13 S
  • Tube size Range mm:
  • DA 3,17 – 12,7 mm
  • inch:
  • 0,125″ – 0,500″
  • inch:
  • 0,125″ – 0,500″
  • Weight:
  • 2,4 kg
  • Item number:
  • 1.3.4000

Dimensions table for OSK 13 S enclosed weld heads

OSK 13 S
  • A
  • mm 64
  • inch 2.52
  • B
  • mm 24,4
  • inch 0.945
  • C
  • mm 105
  • inch 4.134
  • D
  • mm 279,2
  • inch 10.984
  • E
  • mm 12
  • inch 0.472
  • F
  • mm 6
  • inch 0.236

OSK 13 S MICROFIT CLAMPING CASSETTE

For welding where space is extremely tight

  • Orbitec TCA clamping cassette, structural width 12 mm (0.472 inch)
  • Clamping cassettes compatible with model 9-500 from Arc Machines
  • Cassette can be mounted in both directions
  • Item number:
  • 1.3.4001+Ø

OSK CS GAS-COOLED WELD HEADS OSK 21 CS

Our new generation of two gas-cooled, compact weld heads that have been technically optimised and redesigned, for smaller nominal widths and featuring clamping levers. The heads were also designed for particularly tight space conditions with a narrow handle.

  • Weld head type:
  • OSK 21 CS
  • Field of application:
  • DA 3,17 – 21,3 mm
  • inch:
  • 0,125“ – 0,839“
  • Weight:
  • 0,8 kg
  • Item number:
  • 1.0.2820

OSK CS GAS-COOLED WELD HEADS OSK 38 CS

Our new generation of two gas-cooled, compact weld heads that have been technically optimised and redesigned, for smaller nominal widths and featuring clamping levers. The heads were also designed for particularly tight space conditions with a narrow handle.

  • Weld head type:
  • OSK 38 CS
  • Field of application:
  • DA 3,17 – 38,1 mm
  • inch:
  • 0,125″ – 1,500″
  • Weight:
  • 1,3 kg
  • Item number:
  • 1.0.2920

Our changing system:
Clever, modular and ready to use.

Experience our variety of products by
using the arrows to explore the changing system.

Dimension Sheet Enclosed Weld Heads OSK C and CS

OSK 21 C
  • A
  • mm 70
  • inch 2.756
  • B
  • mm 40
  • inch 1.575
  • C
  • mm 150
  • inch 5.906
  • D
  • mm 370
  • inch 14.567
  • E
  • mm 33
  • inch 1.299
  • F
  • mm 16
  • inch 0.63
OSK 38 CS
  • mm 102
  • inch 4.016
  • mm 54
  • inch 2.126
  • mm 177
  • inch 6.969
  • mm 396
  • inch 15.591
  • mm 35
  • inch 1.378
  • mm 17,5
  • inch 0.669

OSK C handle and cable assembly, 8m

Handle and cable assembly for OSK C and CS, consisting of a handle with control element (start/stop button and status display), weld head interface, motor / gearbox unit and 8 m hose package.

  • Item number:
  • 1.3.2003

OSK G OR S ADAPTER FLANGE ON C OR CS

Advantage: While using this flange, you can also use the OSK C and CS weld heads with the OSK G or S handle and cable assembly.

  • Item number:
  • 1.3.2011

OSK S GAS-COOLED WELD HEADS

Our new generation of THREE gas-cooled weld heads that have been technically optimised and redesigned and have a tube size range of OD 6 – 114.3 mm / 0.250" – 4.500". Special design features and the material selection enable high thermal capacity, even without water cooling. The heads are even narrower and have a quick clamp system for the collets.

OSK 53 S

  • Weld head type:
  • OSK 53 S
  • Tube size Range mm:
  • OD 6 – 53 mm
  • inch:
  • 0,250″ – 2,087″
  • Weight:
  • 2,1 kg
  • Item number:
  • 1.0.2520

OSK 76 S

  • Weld head type:
  • OSK 76 S
  • Tube size Range mm:
  • OD 6 – 76,2 mm
  • inch:
  • 0,250″ – 3,000″
  • Weight:
  • 2,6 kg
  • Item number:
  • 1.0.2620

OSK 115 S

  • Weld head type:
  • OSK 115 S
  • Tube size Range mm:
  • OD 9,53 – 114,3 mm
  • inch:
  • 0,375″ – 4,500″
  • Weight:
  • 3,4 kg
  • Item number:
  • 1.1.2720

Dimension Sheet Enclosed Weld Heads OSK S

OSK 53 S
  • A
  • mm 130
  • inch 5.118
  • B
  • mm 70
  • inch 2.756
  • C
  • mm 205
  • inch 8.071
  • D
  • mm 425
  • inch 16.732
  • E
  • mm 40
  • inch 1.575
  • F
  • mm 20
  • inch 0.787
OSK 76 S
  • mm 160
  • inch 6.299
  • mm 83
  • inch 3.268
  • mm 230
  • inch 9.055
  • mm 450
  • inch 17.717
  • mm 40
  • inch 1.575
  • mm 20
  • inch 0.787
OSK 115 S
  • mm 200
  • inch 7.874
  • mm 103
  • inch 4.055
  • mm 270
  • inch 10.63
  • mm 487,5
  • inch 19.173
  • mm 40
  • inch 1.575
  • mm 20
  • inch 0.787

OSK S, handle and cable assembly, 8m

Handle and cable assemblies consisting of a handle with control element (start/stop button and status display), weld head interface, motor / gearbox unit and 8 m hose package. The OSK G and S handle and cable assemblies and weld heads are compatible with
one another!

  • Item number:
  • 1.3.2057

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Orbitec GmbH
Willi-Brehm-Straße 8
D-63500 Seligenstadt

Telefon: +49 6182 / 78693-0
Fax: +49 6182 / 78693-10

E-Mail: info@orbitec-group.com
Web: www.orbitec-group.com

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