Open orbital welding tongs – Fast, flexible and precise
Open orbital welding tongs – Flexible, robust and easy to use. The gas- or water-cooled torch rotates around the tube during welding, enabling fast results. The key advantage over closed heads: easy handling combined with high precision.
Highlights:
- Robust design
- Intuitive operation
- Compensation of slight ovalities
- Optional filler wire
- Stepless clamping range
- Torch head swivels 90°
Fully equipped and optionally available with angle gear
Orbitec offers orbital welding heads in a tube size range of OD 8 – 273 mm. The welding heads are supplied with an integrated start/stop button on the handle, the top jaws and the torch bracket with mechanical distance control. The heads are optionally also available with an angular gearbox.
Package includes:
- Weld head
- Integrated start/stop button on the handle
- Top jaw
- OSW torch bracket (with roll scanning in the case of OSW 275)
- Mechanical headway control
Open Frame Weld Heads
OSW 40
Tube size range: OD 8 – 40 mm / 0,394″ – 1,575″
Weight: 2 kg
OSW 40
Item number: 1.3.1001
Item number: 1.3.1001
OSW 40 mit Winkelgetriebe
Item number: 1.0.1001
Item number: 1.0.1001
OSW 80
Tube size range: OD 10 – 76,2 mm / 0,394″ – 3,000″
Weight: 3 kg
OSW 80
Item number: 1.3.1101
Item number: 1.3.1101
OSW 80 with angular gearbox
Item number: 1.0.1101
Item number: 1.0.1101
OSW 115
Tube size range: OD 20 – 114,3 mm / 0,787″ – 4,500″
Weight: 4,5 kg
OSW 115
Item number: 1.3.1201
Item number: 1.3.1201
OSW 115 with angular gearbox
Item number: 1.0.1201
Item number: 1.0.1201
OSW 170
Tube size range: OD 40 – 168,3 mm / 1,575″ – 6,626″
Weight: 6,5 kg
OSW 170
Item number: 1.3.1301
Item number: 1.3.1301
OSW 170 with angular gearbox
Item number: 1.0.1301
Item number: 1.0.1301
OSW 275
Tube size range: OD 88,9 – 273 mm / 3,500″ – 610,748″
Weight: 16 kg
Item number: 1.3.1401
Accessories and extensions
Interconnection cable with wire outlet, bayonet, 8 m
Item number: 1.3.1629
TIG torch “Mini” with hose package, bayonet, 8.5 m, gas-cooled
with hose package, 8.5 m, gas-cooled, equipped with torch consumables and tungsten electrode Ø 1.6 mm
Item number: 1.3.1602
TIG torch “Mini” with hose package, bayonet, 6 m, water-cooled
with hose package, 6 m, water-cooled, equipped with torch consumables and tungsten electrode Ø 2.4 mm
Item number: 1.3.1625
TIG torch “Standard” with hose package, bayonet, 8.5 m, gas-cooled
with hose package, 6 m, water-cooled, equipped with torch consumables and tungsten electrode Ø 2.4 mm
Item number: 1.3.1631
TIG torch “Standard” with hose package, bayonet, 8.5 m, water-cooled
with hose package, 6 m, water-cooled, equipped with torch consumables and tungsten electrode Ø 2.4 mm
Item number: 1.3.1634
Spare 2.5-m silicone hose package, gas-cooled, for OSW 40
gas-cooled, for OSW 40 (Special tooling required)
Item number: 1.1.1615
Spare 2.5-m silicone hose package, gas-cooled, for OSW 80 – 275
Item number: 1.3.1615
Extension hose package, 8 m, gas-cooled
Item number: 1.3.2005
OSW torch bracket “Mini” for OSW 40
Item number: 1.3.1617
OSW torch bracket “Mini”, can be screwed in at 45°, for OSW 40
Item number: 1.3.1609
Multi-position torch bracket for OSW 80 – 170
Item number: 1.3.1635
Torch bracket with roll scanning for OSW 80 – 275
Item number: 1.3.1640
High-flex manual TIG hose package SR 9.8 m, gas-cooled
- High-flex hose package
- Torch consumables as for OSW
- 5-pin Tuchel plug
Water-cooled version available on request.
Item number: 1.3.1909
Torch caps
OSW 40 torch cap for water-cooled torch
Item number: 1.0.1615S
Item number: 1.0.1615S
OSW torch cap
Item number: 1.3.1147
Item number: 1.3.1147
TURN torch cap
Item number: 1.2.1817
Item number: 1.2.1817
Torch cap, manual torch
Item number: 1.3.1910
Item number: 1.3.1910
OSW 40 CLAMP SLEEVE for torch, gas-cooled, Ø 1.6 mm, length 16 mm
Item number: 1.0.1616
Item number: 1.0.1616
OSW 40 CLAMP SLEEVE for torch, gas-cooled, Ø 2.4 mm, length 16 mm
Item number: 1.0.1623
Item number: 1.0.1623
OSW 40 CLAMP SLEEVE for torch, water-cooled, Ø 1.6 mm, length 17 mm
Item number: 1.0.1640
Item number: 1.0.1640
OSW 40 CLAMP SLEEVE for torch, water-cooled, Ø 2.4 mm, length 17 mm
Item number: 1.0.1641
Item number: 1.0.1641
OSW 80 – 275CLAMP SLEEVE, manual torch, Ø 1.6 mm
Item number: 1.0.1626
Item number: 1.0.1626
OSW 80 – 275 CLAMP SLEEVE, manual torch Ø 2.4 mm
Item number: 1.0.1627
Item number: 1.0.1627
CLAMP SLEEVE, TURN, Ø 1.6 mm
Item number: 1.0.1818
Item number: 1.0.1818
CLAMP SLEEVE, TURN, Ø 2.4 mm
Item number: 1.2.1819
Item number: 1.2.1819
CLAMP SLEEVE, RBK 60 S, Ø 2.4 mm
Item number: 1.3.3076
Item number: 1.3.3076
CLAMP SLEEVE, RBK 60 S, Ø 3.2 mm
Item number: 1.3.3089
Item number: 1.3.3089
TEFLON INSULATORS
Teflon Insulator OSW 40
Item number: 1.0.1618
Item number: 1.0.1618
Teflon Insulator OSW 80 – 275
Item number: 1.0.1629
Item number: 1.0.1629
Teflon Insulator for Glass Gas Nozzle
Item number: 1.0.1051
Item number: 1.0.1051
Teflon Insulator TURN, Hand Torch
Item number: 1.2.1820
Item number: 1.2.1820
Teflon Insulator RBK 60 S
Item number: 1.3.3078
Item number: 1.3.3078
Gas lens OSW 40 Ø 1.6 mm
Item number: 1.0.1620
Item number: 1.0.1620
Gas lens OSW 40 Ø 2.4 mm
Item number: 1.0.1629
Item number: 1.0.1629
Gas lens OSW 80-275, TURN, hand torch Ø 1.6 mm
Item number: 1.0.1631
Item number: 1.0.1631
Gas lens OSW 80-275, TURN, hand torch Ø 2.4 mm
Item number: 1.0.1632
Item number: 1.0.1632
Gas lens for glass gas nozzle OSW 80-275, TURN, Ø 2.4 mm
Item number: 1.3.1049
Item number: 1.3.1049
Gas lens RBK 60 S Ø 2.4 mm
Item number: 1.3.3079
Item number: 1.3.3079
Gas lens RBK 60 S Ø 3.2 mm
Item number: 1.3.3096
Item number: 1.3.3096
GAS LENS HOLDER
for glass gas nozzle
Item number: 1.0.1050
Other gas cups available on request.
OSW 40 gas cup
Item number: 1.3.1046
Item number: 1.3.1046
OSW 80 – 275 gas cup, TURN, size 8
Item number: 1.3.1146
Item number: 1.3.1146
RBK 60 S gas cup, size 7
Item number: 1.3.3077
Item number: 1.3.3077
Gas cup, manual torch, size 6
Item number: 1.3.1911
Item number: 1.3.1911
GLASS GAS NOZZLE
OSW 80-275, TURN
Item number: 1.3.1048
TURN ignition aid, 15 mm diameter, 150 mm long
Item number: 1.2.1803
Item number: 1.2.1803
RBK 60 S ignition aid, TURN, 16 mm diameter, 180 mm long
Item number: 1.3.3088
Item number: 1.3.3088
RBK 60 S ignition aid, TURN, 24 mm diameter, 160 mm long
Item number: 1.3.3073
Item number: 1.3.3073
OSW torch consumables box
Scope of supply:
- 1 torch cap
- 1 collet
- 1 Teflon insulator
- 1 gas lens
- 1 ceramic nozzle
Consumables box with torch original equipment for OSW 40, 1.6 mm diameter
Item number: 1.3.1623
Item number: 1.3.1623
Consumables box with torch original equipment for OSW 40, 2.4 mm diameter
Item number: 1.3.1624
Item number: 1.3.1624
Consumables box with torch original equipment for OSW 80 – 275, 1.6 mm diameter
Item number: 1.3.1621
Item number: 1.3.1621
Consumables box with torch original equipment for OSW 80 – 275, 2.4 mm diameter
Item number: 1.3.1622
Item number: 1.3.1622
BURNER WEAR PART BOX GLASS GAS NOZZLE
1 burner cap
1 clamping sleeve
1 Teflon insulator
1 gas lens
1 gas lens holder
1 glass gas nozzle
Item number: 1.0.1052
OSW 40 wire console
Item number: 1.3.1710
OSW 80 – 275 wire console “standard”
Item number: 1.3.1708
OSW 80 – 275 wire console “internal”
Item number: 1.3.1709
OSW 80 – 275 wire console “comfort”
Item number: 1.3.1725
Spare wire console, GRP
OSW 40
Item number: 1.0.1619
Item number: 1.0.1619
OSW 80 – 275 “standard”
Item number: 1.0.1630
Item number: 1.0.1630
OSW 80 – 275 “internal”
Item number: 1.0.1638
Item number: 1.0.1638
Spare wire console, aluminium
OSW 40
Item number: 1.0.1639
Item number: 1.0.1639
OSW 80-275
Item number: 1.0.1634
Item number: 1.0.1634
Mobile orbital workstation
- Electrical supply integrated for auxiliary equipment: 5 x 230 V, 10 A (not suitable for the power source!)
- 2 steering castors, 160 mm diameter, with total lock
- 2 fixed castors, 280 mm diameter
- Extending cylinder holder with fastening chain above the centre of gravity of the cylinder
- High-quality powder coating
- Sturdy stainless steel worktop, folded edge
- Shelf for oxygen analyser
- Mount for bench vice with clamping prism
- Holder for open welding head
- Holder for manual hose package
- Space for inverter, cooling unit, etc.
Dimensions without holders installed:
1110 x 710 x 850 mm (L x W x H)
Weight: unloaded, approx. 70 kg
Mobile workstation
Item number: 1.2.0128
Item number: 1.2.0128
Mobile workstation without cylinder holder
Item number: 1.2.0146
Item number: 1.2.0146
30 items