Orbital Welding System

Orbital welding is a complex process. We make your orbital welding tasks easier with innovative orbital welding systems. There are a number of different orbital welding systems, with modular or compact designs, tailored to suit different industry sectors and requirements.


An orbital welding system consists of several components:

Our orbital controllers bring precision and automation to tube joining technology. They control welding processes with closed and open weld heads, turntables, and other welding tools – intuitive, reliable, and documentable. Ensuring consistently top quality, whether gas- or water-cooled.

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The Tetrix 200 and Tetrix 351 inverters offer maximum efficiency and versatility in TIG welding. Whether mobile welding with the compact Tetrix 200 or powerful operations with the Tetrix 351 featuring an integrated cooling unit – both machines are the perfect partners for mobile welding applications and professional projects in industry and high-tech sectors.

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Our COOL 55 and EVO COOL cooling units ensure effective cooling of welding tools in orbital welding systems – for stable, precise, and long-lasting welding processes. Compact, easy to install, and available for continuous or demand-controlled operation – for maximum efficiency and quality.

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Portfolio of Orbital Welding Equipment

All Orbitec welding tools can be directly connected to the orbital welding system:

OSK orbital weld head

Ideal for high-purity applications such as pharmaceutical or semiconductor industries, providing perfect weld seam protection thanks to its closed design.

 

OSW Open-frame weld head

With or without wire feed – flexible for a wide range of tube dimensions and materials, even in confined spaces.

Orbital Welding with Turntable

TURN Turntable welding

With or without wire feed or Arc Voltage Control (AVC) – for precise welding of special components, where the workpiece rotates around the torch.

 

RBK orbital weld head for tube-to-sheet applications

With or without wire feed or Arc Voltage Control (AVC) – specifically designed for joining tubes to tube sheets, ensuring high process reliability even with a large number of welds.

 

 

Thus, the orbital welding system becomes a universal solution that can be precisely adapted to your requirements.

Matching products

Whether as an addition or an alternative – these products fit perfectly with your selection and expand your options.

Maximum precision, perfect protection: Our closed orbital weld heads guarantee a high-quality weld seam – available with gas or water cooling.

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Orbital welding tongs – For DA 8–273 mm, with start/stop button, clamp jaws, and torch holder. Also available with angle gear as an option.

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Tube-to-tubesheet weld heads – For precise, reproducible weld seams in tubesheets. Optional with filler wire and AVC torch distance control – also suitable for automated systems.

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Ideal for welding even components not suitable for orbital welding. Thanks to automated rotation, hydraulic articulated arm, and hollow shaft, reproducible high-quality welds are achieved – fast, efficient, and flexible.

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Would you like more information?
Don’t hesitate to contact us.

+49 6182 / 78693-0
info@orbitec-group.com

Orbitec GmbH
Willi-Brehm-Straße 8
D-63500 Seligenstadt