Controller for orbital welding

Tigtronic Series

Tigtronic Orbital

Standard control in its 5th generation with cutting-edge technology

Our proven Tigtronic standard controller is now being sold in the 5th generation. All installed electronic components are based on the latest technology and are powerful and efficient. A cooling unit or AVC upgrade kit can optionally be used.

Tigtronic Series

Tigtronic Orbital

Tigtronic Orbital 5.2 (Autorange)

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to TETRIX 200 or TETRIX 351.

  • 5.7″ display
  • Very easy guided multilingual user interface with programming guide (outer tube diameter, wall thickness and welding head ID)
  • Gas-cooling and water-cooling monitoring
  • Option for welding in up to 6 sectors, continuously or in step mode
  • Individual changing of the calculated program parameters, also with the current percentage button
  • Diagram of the weld progress
  • Real-time monitoring of the welding parameters
  • Integrated day counter (allocation to isometries and weld numbers)
  • Stores up to 99 welding programs
  • Stores up to 400 actual parameters
  • Data transfer of welding parameters and programs via USB port
  • Software updates possible via USB
  • Troubleshooting program
  • Option for connecting a remote control (device can be controlled from the display without a remote control)
  • Option for connecting oxygen analysers and a purge pressure analyser
  • Integrated wire card
  • Integrated thermal printer (longlife paper) with multilingual printout of the actual/target parameters
  • Compact and lightweight with outer dimensions (L x W x H) of 405 x 325 x 170 mm and a weight of only 6.5 kg
  • Autorange 90 – 260 V

Optional:

  • COOL 50 or EVO COOL cooling unit
  • AVC upgrade kit
Item number: 1.3.0052
Tigtronic Orbital

Tigtronic Orbital 5.3 (Autorange)

As for Orbital 5.2

  • With special software only for RBK tube-to tubesheet weld heads
Item number: 1.3.0053
Tigtronic Orbital

Tigtronic Orbital 5.4 (Autorange)

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to TETRIX 200 or TETRIX 351.

  • 5.7″ display
  • Very easy guided multilingual user interface with programming guide (outer tube diameter, wall thickness and welding head ID)
  • Gas-cooling and water-cooling monitoring
  • Orbital tack mode can be activated
  • Option for welding in up to 6 sectors, continuously or in step mode
  • Individual changing of the calculated program parameters, also with the current percentage button
  • Changing of the current and wire feed parameters possible, also during welding
  • Diagram of the weld progress
  • Real-time monitoring of the welding parameters
  • Integrated day counter (allocation to isometries and weld numbers)
  • Stores up to 99 welding programs
  • Stores up to 400 actual parameters
  • Data transfer of welding parameters and programs via USB port
  • Software updates possible via USB
  • Troubleshooting program
  • Option for connecting a remote control (device can be controlled from the display without a remote control)
  • Option for connecting oxygen analysers and a purge pressure analyser
  • Integrated wire card
  • Integrated thermal printer (longlife paper) with multilingual printout of the actual/target parameters
  • Compact and lightweight with outer dimensions (L x W x H) of 405 x 325 x 170 mm and a weight of only 6.5 kg
  • Autorange 90 – 260 V

Optional:

  • COOL 50 or EVO COOL cooling unit
  • AVC upgrade kit

Scope of supply:

  • Controller
  • Mains cable
  • Interface for cable controller <> power source
  • USB flash drive (1 GB)
  • 2 storage containers for electrodes
  • Ballpoint pen with touchscreen function and LED light
Item number: 1.3.0054

Accessories and extensions

Orbitcontrol 3 remote control

Orbitcontrol 3 remote control

8-m cable remote control for all orbital welding controllers.

  • Activate and deactivate the welding process
  • Control the rotation
  • Control the wire feed
  • Control the AVC
  • Visual status display
Item number: 1.3.0030
Remote control for all orbital controls

8 m cable remote control for all orbital controls.

Item number: 1.3.003003
Dokutronic documentation software

Dokutronic 2.2 documentation software

For all Tigtronic controllers for backing up, managing and editing the weld documentation (actual/target parameters) on a PC, in German and English

Item number: 1.3.0207
Spare longlife thermal paper roll

Spare paper rolls for Tigtronic controllers

Paper rolls for integrated printer, pack of 3

Item number: 1.3.0002
Spare ribbon cartridge f

Spare ribbon cartridge for controllers with integrated printer

Colour ribbon cartridge for TIGTRONIC ORBITAL 4 integrated printer

Item number: 1.3.0003
triple flowmeter

SPECIAL ARGON PRESSURE REGULATOR with triple flowmeters, brass

Pressure regulators with different connections and for use with other gas types / mixed or nickel-plated available on request.

Item number: 1.2.0134
COMPRESSED AIR PRESSURE REGULATOR

0.5 – 10 BAR COMPRESSED AIR PRESSURE REGULATOR

incl. mounting bracket and inlet and outlet coupling (for RBK 60 S pneumatic connection). Pressure regulators with different connections and for other gas types or nickel-plated version available on request.

Item number: 1.2.0151
GAS HOSE

GAS HOSE 3 m

Lenght 3 m

Item number: 1.3.0121
GROUND CABLE

GROUND CABLE 35 mm²

Lenght: 5 m / Size: 35 mm² / Voltage: up to 530 A

Item number: 1.3.0125
GROUND CABLE

GROUND CABLE 50 mm²

Lenght: 5 m / Size: 50 mm² / Voltage: up to 500 A

Item number: 1.3.0146
ARGON PRESSURE REGULATOR

200 / 10 BAR ARGON PRESSURE REGULATOR

(for RBK 60 S pneumatic connection)

Item number: 1.2.0150

AVC Upgrade Kit for Tigtronic Controllers AVC Card for DC Motors Upgrade Kit (Turn)

for Tigtronic controllers

Item number: 1.3.0031

AVC upgrade kit – card for step motors (RBK S)

for Tigtronic controllers

Item number: 1.3.0036
SPECIAL ARGON PRESSURE REGULATOR

SPECIAL PRESSURE REGULATOR with twin flowmeter for H2 gases, brass

The cylinder pressure regulator with manual connection reduces the cylinder pressure of compressed gases and gases dissolved under pressure of max. 200 bar (300 bar on request) to a pressure corresponding to the flowmeter. The desired flow rate in l/min can be constantly set on the flowmeter.

Important: This pressure regulator has a constant working pressure of 2.5 bar to protect the orbital system’s gas flow sensor.


Control range:

  • Twin flow 1 – 15 l/min, 3 – 25 l/min
  • Triple flow 1 – 15 l/min, 3 – 25 l/min, 5 – 50 l/min
Item number: 1.2.0144
SPECIAL ARGON PRESSURE REGULATOR

SPECIAL ARGON PRESSURE REGULATOR with twin flowmeter, brass

The cylinder pressure regulator with manual connection reduces the cylinder pressure of compressed gases and gases dissolved under pressure of max. 200 bar (300 bar on request) to a pressure corresponding to the flowmeter. The desired flow rate in l/min can be constantly set on the flowmeter.

Important: This pressure regulator has a constant working pressure of 2.5 bar to protect the orbital system’s gas flow sensor.


Control range:

  • Twin flow 1 – 15 l/min, 3 – 25 l/min
  • Triple flow 1 – 15 l/min, 3 – 25 l/min, 5 – 50 l/min
Item number: 1.2.0123
15 items

Would you like more information?
Don’t hesitate to contact us.

+49 6182 / 78693-0
info@orbitec-group.com

Orbitec GmbH
Willi-Brehm-Straße 8
D-63500 Seligenstadt